Custom / Application-Specific Power Packs
High-performance units designed entirely around your industrial process - multi-circuit, ultra high-pressure, or compact footprint.
Engineered from the ground up for steel mills, cement plants, mining excavators, forging presses, and continuous process lines. Featuring multi-station proportional valve manifolds, dual high-pressure piston/vane pump configurations, air/water heat exchangers, accumulator banks, and integrated PLC control systems.
Up to 2,000L+ · Up to 700 barTailored to severe duty cycles, extreme temperatures, and multi-actuator logic.
When standard catalog power units cannot meet the demands of synchronized multi-cylinder movement, extreme ambient temperatures, or safety-critical emergency shutoff circuits, AB Hydromatics engineers a custom power unit from hydraulic schematic design through to fabrication, piping, wiring, and pressure testing.
Each custom unit includes full GA drawings, hydraulic circuit schematics, bill of materials, and factory FAT (Factory Acceptance Test) sign-off before delivery.
Custom Engineering Parameters
| Parameter | Custom Capability Range |
|---|---|
| Reservoir Capacity | Up to 2,000 Liters+ (Custom skid design with access cleanout manholes and internal baffles) |
| Operating Pressure | Up to 700 bar (High pressure & ultra-high pressure applications) |
| Pump Technologies | Dual/Triple Pump Systems (Variable displacement axial piston, radial piston, high-pressure vane) |
| Drive Motor Power | Up to 150 HP (110 kW) · Dual-motor redundancy with soft starters / VFD speed control |
| Flow Rate Capacity | Up to 450 LPM (High-flow proportional and servo control) |
| Cooling Systems | Air-blast oil coolers or heavy-duty shell-and-tube water heat exchangers with thermostatic control |
| Control & Automation | Integrated PLC panel with touchscreen HMI, digital pressure transducers, and SCADA connectivity |
| Safety & Accumulators | Nitrogen bladder/piston accumulator stations for emergency fail-safe shutdown and pulsation dampening |
Built for maximum uptime in demanding industrial applications
Multi-Circuit Proportional Control
Independent pressure and flow regulation across multiple actuator stations with high-precision feedback loops.
Fail-Safe Accumulator Banks
Nitrogen accumulator storage ensures emergency retraction or clamping during sudden plant electrical power loss.
Automated Thermal Management
Thermostatically controlled forced-air cooling prevents oil viscosity breakdown in high-ambient operations.
Integrated PLC & HMI Panel
Onboard control cabinet with live telemetry, diagnostics, cycle counting, and fault monitoring.
